DE16 INDUSTRIAL ENGINEERING

 

1.                  Basic Concepts                                                                                               2 hours

 

1.1         Concepts and Historical development of Industrial Engineering.

1.2         Role of Industrial Engineering.

1.3         Applications of Industrial Engineering.

 

I [1]; II [1] 

 

2.         Production and Productivity                                                                           4 hours 

 

2.1         Production Function and System.

2.2         Input-Output Model. 

2.3         Concept of Micro-economics applied to plants & industrial undertaking.

2.4         Supply Chain Management.

2.5         Concept of Value Chain.

2.6         Productivity – Factors affecting productivity.

2.7         Kinds of productivity measures.

 

I [2]; II [2, 3]

 

3.         Plant Location and Layout                                                                              3 hours     

 

3.1           Factors and considerations to plant location.

3.2     Location Economics.  

3.2           Plant Layout.

3.3           Process, Product and combination layout.

3.4            Line Balancing – objectives and methods.

 

            I [4]; II [6, 7]

 

4.         Product Design                                                                                               2 hours

 

4.1         Requirements of a good product design.

4.2         Product development concepts and process.

 

I [5]; II [9] 

 

5.         Inspection and Quality Control                                                                      8 hours

 

5.1   Inspection.

5.1.1          Objectives and types of inspection.

5.1.2          Inspection of Materials, in process and finished goods.

5.2   Quality Control.

5.2.1          Statistical Quality Control – Definition, concepts & fundamentals.

5.2.2          Probability Concept.

5.2.3          Distribution Pattern & Confidence Limits.

5.2.4           Estimation and Significance Testing.

5.2.5          Sampling and reliability calculations.  

5.3   Total Quality Management.

5.3.1          Quality Circles.

5.3.2          TQM – Objectives, elements, tools & implementation.

5.3.3          ISO Quality Standards (concepts & features).

5.3.4          Quality Awards.

5.3.5          Quality Audit.

 

            I [8]; II [32, 33]  

 

6.        Work Study                                                                                                     8 hours

 

6.1           Definition, Need and Objectives.

6.2           Economic considerations.

6.3           Flow Chart, Flow Diagram, String Diagram, Analysis Chart.

6.4           Analysis of Motion, Motion Economy.

6.5           Time Study.

6.6           Standard Data.

6.7           Synthesis of Work Study Data.

 

I [9]; II [25, 26]

 

7.         Network Analysis and OR                                                                              9 hours  

 

7.1           Network Techniques.

7.1.1        Terms related to network planning methods.

7.1.2        PERT.

7.1.3        CPM.

7.1.4        Application of network techniques in engineering.

7.2           Concept of Optimization.

7.2.1        Various OR Techniques(in brief).

7.2.2        Linear Programming (graphic & simplex methods).

7.2.3        Queuing Theory & application.

 

I [10, 11]; II [11, 39, 41]

 

8.         Plant Maintenance and Replacement Analysis                                              6 hours

                     

8.1      Plant Maintenance.

8.1.1          Objectives and importance.

8.1.2          Types of Maintenance – Breakdown, Preventive, Predictive and Scheduled.

8.1.3           Recent Developments in Plant maintenance.

8.2   Replacement Analysis.

8.2.1          Reasons and factors considered for replacement.

8.2.2          Methods used in selection of alternatives – Total Life Average method, Annual Cost method, Present Worth method, Rate of Return method and MAPI method.

 

I [13, 14]; II [17] 

 

9.         Supervision and Leadership                                                                           7 hours 

 

9.1   Duties, responsibilities and qualifications of a foreman and supervisor.

9.2   Leadership styles and qualities of a leader.

9.3   Motivation – concepts & theories, Morale.

9.4   Working environmental conditions.

9.5   Discipline – purpose, forms actions and penalties.

9.6   Grievances and grievances redressal procedure.

 

I  [17, 19–21]; II [31]  

 

  1. Materials Management & Inventory Control                                               6 hours

 

10.1  Material Management.

10.1.1       Objectives.

10.1.2       Purchase Procedure.

10.1.3       Stores Accounts and Codification

10.1.4       Receipt & Issue of Materials.

10.1.5       Physical Verification.

10.2  Inventory Control.

10.2.1       Objectives.

10.2.2       Material Requirement Planning.

10.2.3       ABC Analysis.

10.2.4       EOQ.

10.2.5       Simple Inventory Models.            

         

 I [23, 24]; II [19] 

         

 11.      Job Evaluation and Merit Rating                                                                   4 hours

         

11.1      Definition, concepts and objectives of Job Evaluation.

11.2     Methods of Job Evaluation.

11.3     Definition, concepts and objectives of Merit Rating.

11.4     Methods of Merit Rating.

         

 I [29]; II [27]

         

12.       Application of Computers in Industrial Engineering                                     1 hour

         

Simple applications of computer on Network Techniques, Linear Programming,   Inventory Control, Line Balancing and Product Scheduling.

         

 I [39]      

 

     

Text Books

         

I.                   O.P. Khanna, ‘Industrial Engineering and Management”, Dhanpat Rai & Sons, New        Delhi (2003).

II.                Ravi Shankar, ‘Industrial Engineering and Management’, Golgotia Publications Pvt Ltd, New Delhi (2003).

         

Reference Books

         

1.                   T.R.Banga, N.K.Agarwal & S.C.Sharma, “Industrial Engineering and Management Science”, Khanna Publications, Delhi (2003)

2.         K.K.Ahuja, “Industrial Management”, Khanna Publications, Delhi (2003).